Skip to content

Features

Kalico has several compelling features:

  • High precision stepper movement. Kalico utilizes an application processor (such as a low-cost Raspberry Pi) when calculating printer movements. The application processor determines when to step each stepper motor, it compresses those events, transmits them to the micro-controller, and then the micro-controller executes each event at the requested time. Each stepper event is scheduled with a precision of 25 micro-seconds or better. The software does not use kinematic estimations (such as the Bresenham algorithm) - instead it calculates precise step times based on the physics of acceleration and the physics of the machine kinematics. More precise stepper movement provides quieter and more stable printer operation.
  • Best in class performance. Kalico is able to achieve high stepping rates on both new and old micro-controllers. Even old 8-bit micro-controllers can obtain rates over 175K steps per second. On more recent micro-controllers, several million steps per second are possible. Higher stepper rates enable higher print velocities. The stepper event timing remains precise even at high speeds which improves overall stability.
  • Kalico supports printers with multiple micro-controllers. For example, one micro-controller could be used to control an extruder, while another controls the printer's heaters, while a third controls the rest of the printer. The Kalico host software implements clock synchronization to account for clock drift between micro-controllers. No special code is needed to enable multiple micro-controllers - it just requires a few extra lines in the config file.
  • Configuration via simple config file. There's no need to reflash the micro-controller to change a setting. All of Kalico's configuration is stored in a standard config file which can be easily edited. This makes it easier to setup and maintain the hardware.
  • Kalico supports "Smooth Pressure Advance" - a mechanism to account for the effects of pressure within an extruder. This reduces extruder "ooze" and improves the quality of print corners. Kalico's implementation does not introduce instantaneous extruder speed changes, which improves overall stability and robustness.
  • Kalico supports "Input Shaping" to reduce the impact of vibrations on print quality. This can reduce or eliminate "ringing" (also known as "ghosting", "echoing", or "rippling") in prints. It may also allow one to obtain faster printing speeds while still maintaining high print quality.
  • Kalico uses an "iterative solver" to calculate precise step times from simple kinematic equations. This makes porting Kalico to new types of robots easier and it keeps timing precise even with complex kinematics (no "line segmentation" is needed).
  • Kalico is hardware agnostic. One should get the same precise timing independent of the low-level electronics hardware. The Kalico micro-controller code is designed to faithfully follow the schedule provided by the Kalico host software (or prominently alert the user if it is unable to). This makes it easier to use available hardware, to upgrade to new hardware, and to have confidence in the hardware.
  • Portable code. Kalico works on ARM, AVR, PRU, and other micro-controllers. Existing "reprap" style printers can run Kalico without hardware modification - just add a Raspberry Pi. Kalico's internal code layout makes it easier to support other micro-controller architectures as well.
  • Simpler code. Kalico uses a very high level language (Python) for most code. The kinematics algorithms, the G-code parsing, the heating and thermistor algorithms, etc. are all written in Python. This makes it easier to develop new functionality.
  • Custom programmable macros. New G-Code commands can be defined in the printer config file (no code changes are necessary). Those commands are programmable - allowing them to produce different actions depending on the state of the printer.
  • Builtin API server. In addition to the standard G-Code interface, Kalico supports a rich JSON based application interface. This enables programmers to build external applications with detailed control of the printer.

Additional features

Kalico supports many standard 3d printer features:

  • Several web interfaces available. Works with Mainsail, Fluidd, OctoPrint and others. This allows the printer to be controlled using a regular web-browser. The same Raspberry Pi that runs Kalico can also run the web interface.
  • Standard G-Code support. Common g-code commands that are produced by typical "slicers" (SuperSlicer, Cura, PrusaSlicer, etc.) are supported.
  • Support for multiple extruders. Extruders with shared heaters and extruders on independent carriages (IDEX) are also supported.
  • Support for cartesian, delta, corexy, corexz, hybrid-corexy, hybrid-corexz, deltesian, rotary delta, polar, and cable winch style printers.
  • Automatic bed leveling support. Kalico can be configured for basic bed tilt detection or full mesh bed leveling. If the bed uses multiple Z steppers then Kalico can also level by independently manipulating the Z steppers. Most Z height probes are supported, including BL-Touch probes and servo activated probes. Probes may be calibrated for axis twist compensation.
  • Automatic delta calibration support. The calibration tool can perform basic height calibration as well as an enhanced X and Y dimension calibration. The calibration can be done with a Z height probe or via manual probing.
  • Run-time "exclude object" support. When configured, this module may facilitate canceling of just one object in a multi-part print.
  • Support for common temperature sensors (eg, common thermistors, AD595, AD597, AD849x, PT100, PT1000, MAX6675, MAX31855, MAX31856, MAX31865, BME280, HTU21D, DS18B20, AHT10, and LM75). Custom thermistors and custom analog temperature sensors can also be configured. One can monitor the internal micro-controller temperature sensor and the internal temperature sensor of a Raspberry Pi.
  • Basic thermal heater protection enabled by default.
  • Support for standard fans, nozzle fans, and temperature controlled fans. No need to keep fans running when the printer is idle. Fan speed can be monitored on fans that have a tachometer.
  • Support for run-time configuration of TMC2130, TMC2208/TMC2224, TMC2209, TMC2240, TMC2660, and TMC5160 stepper motor drivers. There is also support for current control of traditional stepper drivers via AD5206, DAC084S085, MCP4451, MCP4728, MCP4018, and PWM pins.
  • Support for common LCD displays attached directly to the printer. A default menu is also available. The contents of the display and menu can be fully customized via the config file.
  • Constant acceleration and "look-ahead" support. All printer moves will gradually accelerate from standstill to cruising speed and then decelerate back to a standstill. The incoming stream of G-Code movement commands are queued and analyzed - the acceleration between movements in a similar direction will be optimized to reduce print stalls and improve overall print time.
  • Kalico implements a "stepper phase endstop" algorithm that can improve the accuracy of typical endstop switches. When properly tuned it can improve a print's first layer bed adhesion.
  • Support for filament presence sensors, filament motion sensors, and filament width sensors.
  • Support for measuring and recording acceleration using adxl345, mpu9250, mpu6050, and lis2dw12 accelerometers.
  • Support for limiting the top speed of short "zigzag" moves to reduce printer vibration and noise. See the kinematics document for more information.
  • Sample configuration files are available for many common printers. Check the config directory for a list.

To get started with Kalico, read the installation guide.

Step Benchmarks

Below are the results of stepper performance tests. The numbers shown represent total number of steps per second on the micro-controller.

Micro-controller 1 stepper active 3 steppers active
16Mhz AVR 157K 99K
20Mhz AVR 196K 123K
SAMD21 686K 471K
STM32F042 814K 578K
Beaglebone PRU 866K 708K
STM32G0B1 1103K 790K
STM32F103 1180K 818K
SAM3X8E 1273K 981K
SAM4S8C 1690K 1385K
LPC1768 1923K 1351K
LPC1769 2353K 1622K
RP2040 2400K 1636K
SAM4E8E 2500K 1674K
SAMD51 3077K 1885K
AR100 3529K 2507K
STM32F407 3652K 2459K
STM32F446 3913K 2634K
RP2350 4167K 2663K
SAME70 6667K 4737K
STM32H743 9091K 6061K

If unsure of the micro-controller on a particular board, find the appropriate config file, and look for the micro-controller name in the comments at the top of that file.

Further details on the benchmarks are available in the Benchmarks document.